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Extraction of Metals from Ores – Different Processes Involved
One way of concentrating the ore is by chemical separation. For example, the separation of aluminium (Al) from the bauxite ore. This process of separating aluminium from the bauxite ore is also termed Bayer’s Process. Hot NaOH reacts with the bauxite ore which leads to the formation of sodium aluminate which is water-soluble.
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11.24 Metallic Minerals Processing
process of separating valued minerals from the matrix rock. The number of crushing steps necessary to reduce ore to the proper size vary with the type of ore. Hard ores, including some copper, gold, iron, and molybdenum ores, may require as much as a tertiary crushing. Softer ores, such as some uranium, bauxite, and titanium/zirconium ores, require
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Kazakhstan Bauxite Ore Crushing Process. In the bayer process the bauxite is washed in a hot solution of sodium hydroxide it is produced by crushing bauxite to a powder and then fusing it into china brazil india guinea jamaica russia kazakhstan suriname and greece. More Details
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Extraction Process of Aluminium from Bauxite Ore
Other major steps in the process are the precipitation of aluminum hydroxide from the sodium aluminate liquor and the calcination of the aluminum hydroxide to produce aluminum oxide (alumina). In this study the minus 1.5″ bauxite ore is ground to minus 3/16″ in a Steel Head Rod Mill operating in open circuit. The ore is ground wet with hot
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Kazakhstan Iron Mining. In 2008, Kazakhstan iron ore production was 21.42 million tons. The main origins of iron ore are in Karaganda and Kostanay state. It isa ferromanganese associated mine, the ore reserves of 500 million tons. In addition, there have rich hematite can be developedin eastern Kazakhstan.
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TENORM: Bauxite and Alumina Production Wastes
The Bayer Process. The Bayer Process, which is used by about 80 active plants worldwide, is the primary method of producing aluminum from bauxite. Bauxite ore is dissolved in sodium hydroxide, or lye, at a high temperature and pressure. Then, the alumina and bauxite ores are separated by washing out the waste (red muds or sands) from the alumina.
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Mining and Refining – Process
The process stages are: 1. Milling. The bauxite is washed and crushed, reducing the particle size and increasing the available surface area for the digestion stage. Lime and "spent liquor" (caustic soda returned from the precipitation stage) are added at the mills to make a pumpable slurry. 2.
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